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How to maintain the injection molding machine to save energy?

TIME:2020-12-15 Share

Plastics are products processed by injection molding machines and can be used in all walks of life. Next, the technicians from LISONG will introduce the skills and maintenance methods of the injection molding machine.

The energy saving of an injection molding machine can be divided into two parts: one is the power part and the other is the heating part.
1. Save the energy of the power supply: Most injection molding machines use inverters. The energy saving method of injection molding machine manufacturers is to save the remaining energy of the motor. For example, the actual power of the motor is 50kw, in fact, only 30kw is needed in production to meet the production demand, and the excess energy consumption is futile.

2. Energy saving in the heating part: Most of the energy saving in the heating part of the injection molding machine manufacturers is to use electromagnetic heaters, and the energy saving rate is about 30%-70% of the old resistance coil. Compared with resistance heating, electromagnetic heaters have an additional insulating layer, which can improve the utilization of heat energy. The electromagnetic heater directly acts on the material pipe for heating, reducing the heat loss of heat transfer.
The above is the energy-saving method used when heating the injection molding machine.

injection molding machine
So how should the injection molding machine be maintained?
During the operation of the injection molding machine, it is necessary to maintain the injection molding machine. This maintenance and maintenance should also be carried out in accordance with certain regulations. This is conducive to the operation of machinery and equipment. At the same time, it can be effective according to the relevant requirements provided by the injection molding machine manufacturer Maintain the safety and technical performance of the corresponding equipment to ensure the safety of equipment and personnel. The maintenance of the injection molding machine includes the following parts.

1. Check before installation:
The equipment also consists of various parts. Before installation, please check the main steel structure, bearings, bolts, etc. of each equipment component. At the same time, record whether the surface condition of the part is corrosion-resistant, etc. Prepare for future inspections.

2. Maintenance:
When the equipment is in normal operation, daily maintenance must be carried out in accordance with the requirements and methods provided by the injection molding machine manufacturer. Daily maintenance is mainly responsible for cleaning, tightening, lubrication, adjustment and anti-corrosion. Check once a day and maintain it regularly. Perform several maintenance and repairs on mechanical equipment within the specified time, focusing on cleaning, lubrication, and adjustment.

LISONG professional provide the plastic injection molding machine.Our machines with good quality and low price.The manufacturers email:kevin@lisonginc.com .web:http://lisongmachine.com

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