Add：Rm615, No.8 Building,Shengyu Industry Center, No.365 Chuanhong road, Pudong, Shanghai, China
How to reduce the process cost of an injection molding machine is a problem that many people in the industry care about. Here, Lisong Machinery will introduce you to 6 methods to reduce the injection process:
1. Production workshop
The layout of the production workshop focuses on two considerations: to meet production requirements, while optimizing the layout according to the production process, it also meets the requirements for flexible energy use under specific production conditions.
1.1. Power supply, while meeting the power required for stable production, has an appropriate margin, so that the excess margin will not cause excessive non-functional consumption.
1.2. Build efficient cooling water circulation facilities, and equip the cooling water system with effective insulation and heat preservation systems.
1.3. Optimize the overall production layout of the workshop. Many productions have sequential process coordination, and reasonable coordination can reduce the time required for turnover and energy consumption, and improve production efficiency.
1.4. Try to consider the most effective small units for separate control of lighting and other plant equipment.
1.5. Perform regular maintenance on workshop equipment to avoid damage to public facilities that affects the normal operation of production and increases energy consumption.
2. Injection molding machine
The injection molding machine is a big energy consumer in the injection molding workshop. The energy consumption is mainly the motor and heating.
2.1. Choose a suitable injection molding machine according to the characteristics of the product. "Big horse-drawn cart" injection molding process often means a lot of energy waste.
2.2. All-electric injection molding machines and hybrid injection molding machines are selected, which have excellent energy-saving effects and can save energy by 20-80%.
2.3. Using new heating technology, such as electromagnetic induction heating, infrared heating, etc., can achieve 20-70% heating energy saving.
2.4. Use effective heat preservation and insulation measures for heating and cooling systems to reduce heat and cold losses.
2.5. Keep the transmission parts of the equipment well lubricated and reduce the increase in energy consumption due to increased friction or unstable equipment operation.
2.6. Use low-compression hydraulic oil to reduce the energy waste of the hydraulic system.
2.7. Using parallel action, multi-cavity injection, multi-component injection and other processing technologies can significantly save energy.
2.8. The traditional mechanical hydraulic injection molding machine also has a variety of energy-saving drive systems, which replace the traditional quantitative pump mechanical hydraulic injection molding machine with a significant energy saving effect.
2.9. Regularly maintain the heating and cooling pipelines to ensure that there are no impurities, scale blockages, etc. inside the pipelines, and to achieve the designed heating and cooling efficiency.
2.10. Ensure that the injection molding machine is in good working condition. Unstable processing may lead to defective products and increase energy consumption.
2.11. Ensure that the equipment used is suitable for the product being processed, such as PVC processing often requires special screws.
2020 Star Of Injection Molding Machine Manufacturer!
China famous Injection Molding Machine Manufacturers!With good Customer evaluation around the world!
Independent innovation and R & D,Has a number of invention patents and new practical patents
OUR Sales network all over the world and Injection Molding Machine hot sell Ethiopia, Algeria, Kenya, Sri Lanka, Pakistan, Bangladesh, Singapore, US, India...
Hundreds of service engineers onver the world! With perfect technology, production, sales and service capabilities